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ASME Section VIII Overview for Hydrogen Storage Design

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This course provides an introduction to the design of hydrogen storage cylinders leveraging the rules and methods of ASME B&PVC, Section VIII.

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  • Amsterdam, Noord-Holland, NLD Apr 08-09th, 2025

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Welcome Back!

The ability to interact with ASME instructors who bring real world experience, examples, and best practices to life in our learning experiences is a major reason learners choose face to face training. Networking with peers is also a valuable part of the time spent together during a course. We are excited to start offering these important courses again in person.

Schedule: This course commences at 9 AM and ends at 5 PM local time, each day, with breaks scheduled throughout. 

Venue: This course will be held at the Shell Energy Transition Campus, in Amsterdam, in conjunction with ASME B31.3 Process Piping Code Week. Please follow this  link for venue and hotel information and to learn more about Code Week.

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This course provides an introduction to the design of hydrogen storage cylinders leveraging the rules and methods of ASME Section VIII focusing primarily on ASME BPV Code, Section VIII, Division 3, 2023 edition, and Code Case 2938, “Hydrogen Crack Growth Rate Constants.” The course provides an overview of ASME Standards relating to hydrogen service and identifies resources for locating current standards for hydrogen. It covers the requirements for the design, analysis, materials, fabrication, testing and inspection of hydrogen storage cylinders. 

This course explores the application of ASME Section VIII, B&PVC, Division 1, Division 2, and Division 3 and the impact that each makes on the life of a vessel. It explores the impact of hydrogen environment on the life of the cylinders compared to other inert environments. Additionally, it examines the state of the testing in the industry to support the production of hydrogen cylinders and testing that is required for a life assessment using ASME Section VIII, Division 3.

This course features comparative case studies on Type I cylinders when produced to ASME Section VIII. 

By participating in this course, you will learn how to successfully:

  • Locate ASME standards and publications related to hydrogen and hydrogen storage.
  • Evaluate the benefits of each of the ASME Section VIII Divisions (1,2,3) in the design of hydrogen storage cylinders.
  • Define the “total” life of a vessel in cyclic service and identify the differences between traditional S-N fatigue assessment methods and fracture mechanics-based crack growth.
  • Recognize the current state of the industry regarding testing for the impact of hydrogen on steel vessels and vessel components.

Who should attend?

This course is designed for engineers, managers and hydrogen storage and fueling station operators who are involved in the specification, design, manufacturing, fabrication and examination of hydrogen storage equipment either for industrial uses or hydrogen fueling stations.

Course Materials (included in purchase of course)

  • Digital course notes via ASME’s Learning Hub
  • The 2023 edition of the ASME TGP-1, Guidelines to ASME Standards in Hydrogen Value Chains – Standard

Supplemental Course Materials (not included with course, purchase separately)

Recommend access to ASME Section VIII, Divisions 1, 2, and 3 Pressure Vessel Code

Course participants are expected to have:

  • Access to computer equipment and a reliable internet connection
  • Software to display PDF files (such as Adobe Reader)

A Certificate of Completion will be issued to registrants who successfully attend and complete the course. 

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Outline

Module 1 – Review of hydrogen codes and standards

  • ASME Codes and Standards
  • ASME other publications
  • Other documents and standards for hydrogen

Module 2 – Overview of hydrogen storage vessel types

  • Type I, II, III, IV, V
  • Codes

Module 3 – Discussion on hydrogen degradation mechanisms (II-D Appendix A/API 579)

  • Hydrogen embrittlement
  • Hydrogen-induced blistering
  • Cracking from the precipitation of internal hydrogen
  • Hydrogen attack
  • Cracking from hydride formation

Module 4 – Background and development of ASME BPV Code VIII-1/-2/-3

  • Overview of VIII
  • Discussion of VIII criteria (VIII-2 and VIII-3)
  • User’s design specification overview
  • Key references
  • ASME PTB-5 VIII-3 example problem manual (also VIII-2)

Module 5 – Review and comparison of ASME DBR vs. DBA philosophy

  • Structural capacity
  • Life assessment

Module 6 – Basic concepts in design by analysis (VIII-2 or VIII-3)

  • Key definitions 
  • Common failure modes
  • Loadings

Module 7 – Design for the protection of fatigue

  • Definition
  • VIII-2/VIII-3 fatigue analysis overview
  • Fatigue assessment methods
  • KD-10 hydrogen environment testing
  • Fatigue assessment methods – comparison
  • Fatigue assessment methods – example 
  • Fatigue assessment methods – commentary 
  • Fatigue assessment methods – references 

Module 8 – Special design topics ASME VIII-3

  • Autofrettage
  • Closures, heads, fasteners, and seals
  • Wire wound vessels
  • Environmental considerations including hydrogen
  • Welded construction
  • Overview of additional CRPV requirements

Module 9 – VIII-2/VIII-3 examination and testing requirements

  • Examination overview and use of NDE
  • Rules for autofrettage and hydrostatic testing

Module 10 – In-service and end of life considerations

  • In-service inspection/examination
  • Monitoring vs. life extension 
  • Introduction to implicit monitoring and its application
  • Design for examination
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Instructor

Dan Peters, P.E., Atlas Consulting, LLC

President

Daniel T. Peters, PE, is an internationally recognized expert in the design and analysis of pressure equipment and pressure vessels, specializing in high-pressure equipment.

More Information

Format

In-Person

Conducted in a physical classroom or lab with an instructor and peers.  

Note: ASME in-person activities will follow the state and local laws, regulations and guidelines regarding COVID-19 applicable to the location of the event.  Learn more here
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